Assessing formability. 4. Optimization of blank size. 5. Mapping of forming results. 6. Conclusion. One step forming simulation with HyperForm. Due to space limitations only a sample tutorial based on HyperForm is presented below. . then Altair HyperWorks then HyperMesh. A User Profiles window. manual named Altair HyperForm, 1-Step Stamping Analysis as it .. For this tutorial, please ensure the die tool component is setup with a fully.
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Wagon Automotive now uses HyperWorks during the entire development cycle, from concept design to optimization. Download the HyperForm Brochure Share: Thermoplastic composites TPC developed by Solvay Engineering plastics are composites based on polyamide 6 or 6.
A modeling approach was developed and applied that allowed for rapid change of a baseline human body model into geometries representing adults with different BMIs without the need for re-meshing the models.
Tutorial file for hyperform – Altair HyperForm – Altair Forum
Enhanced Formability through Hydroforming Cut sheet metal forming time and costs through simulation-based techniques. In doing so, Supreme was able to optimize the blank as well as minimize die tryouts. HyperForm Brochure Learn More.
Hence, numerical simulation could be a viable approach to predict material behavior during composite forming. Mark Auto re-designed two existing dies for wheel arch an wheel housing and was able to dramatically reduce material scrap with minimum rework in their tools while not compromising on component quality. Hence, a study on crash simulations is performed, after mapping fibers angles from stamping simulation.
View on Demand Share: HyperForm delivers a cost-effective solution to meet the demands of customers varying from individual analysts, and tool shops, and to large OEMS. Solid Hex Meshing the Human Lumbar Spine Computational modeling and simulation, which uses computer-based mathematical techniques, is on the verge of revolutionizing the field of medical devices.
Enhanced Tutoriak through Hydroforming Learn More. HyperWorks at Wagon Automotive: Biomedical and Life Sciences.
Carrier Nesting Carrier option added to support nesting for progressive die use cases. He carries out metal-forming simulations for major tooling suppliers and originalequipment manufacturers. The variation of this angle has a strong impact on material characteristics which severely deteriorates when a critical value is reached. PWO received the CAD model, the design space definition and other pre-defined standards of the component from the customer and developed and produced hyperfofm fitting cross beam based on this information.
Speeding Development Time While Cutting Prototype Costs Wagon Automotive, a system and module supplier of components to major car builders, sought ways to accelerate product development and reduce prototyping costs while maintaining high quality.
The Draw Shell was simulated using HyperForm to evaluate different tooling options. Define new process that includes accurate component data Altair Solution: Added hypetform options includes double side carrier, double side central carrier,and double side nested carrier. To fulfill the requirements for crash and modal analysis, the company used OptiStruct to optimize the component, RADIOSS and other external solver to run the calculations and HyperView for the post processing.
It was important for PWO hyperfor have a software suite available that could cover all simulation tasks within one graphical user interface and licensing system.
HyperForm Brochure Altair HyperForm is an industry proven comprehensive finite-element-based sheet metal forming simulation framework. Modeling techniques allow computer models to eliminate bad ideas and refine the good ones long before they leave the drawing board. Subscribe altaor join our Newsletter Aaltair about product training, news, events and more. However, composite forming processes are expensive and difficult to control because of the complexity of the material behavior with fiber and matrix layers or plies and its dependency on many parameters, such as non-linearity of tensile stiffness, effect of shear rate, temperature and friction.
Bird Strike and Other Nonlinear Transient Analyses This webinar covers bird strike analysis on a wing, starting out with model hyperforj, going over the impactor management and ending in the analysis of the results. The compared result is the shear angle after stamping that is, the final angle between warp and weft fibers, at several prescribed points on the ply.
Another topic to be discussed is the forming simulation of a composite rib and result mapping. Leveraging numerical analysis, Godrej was also able to predict the size, shape and location of the blank accurately. Forming Simulation of Woven Composite Fibers and Its Influence on Crash Performance The automotive industry, in its constant quest for weight reduction, is increasingly considering composite materials as a substitute for sheet metal components to meet future fuel consumption standards.
The two main interests vs. Carrier Nesting Learn More.